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Hackaday's [Brian Benchoff] was able to get a 64 pin "Hershey Bar" wire wrap socket from Apex Electronics in Sun Valley CA with an assist from [Todd Black]. Wrap-ID Labels for Wire Wrap.
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The idea behind wire wrapped connections is simple — make a tight, metal-to-metal connection that's electrically and mechanically solid, and do it as rapidly as possible. Soldering seems like.
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How to: 1.Cut a 10cm length of the 1mm wire. I'm using solid brass. Step a) Grip the end of the wire with round nose pliers b) Roll the wire around the jaws until the end come back on itself c) Hold the loop you have just made with chain nose pliers and bend it so the loop sits centrally, like a lollipop! d) Bend the loop up at a right angle
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Turns out, it works pretty well — and all you need is a 3D printed attachment! [Proto G] is using a Papermate 0.5mm mechanical pencil, which means if you get 0.5mm wire (or solder) you can use.
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Step 1: The Parts A hypodermic needle. Get the disposable type with a plastic collar, as this will need to be cut down to make it fit in the nozzle of the ball point pen. A (used) ball point pen. I acquired one with a metal nozzle as it would probably last longer.
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Step 5 - Bails. These pieces were created using a simple wrapped bail, but people also weave, braid, or twist wires together to create theirs. For the simple bails seen above, which are my personal favorite for fast pieces, all you'll need to do is cut about a foot of your 24 gauge half round, and wrap the wires.
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For higher power circuitry you may want to increase the wire thickness. For wiring BGA or QFN parts you may want to go thinner. The Spool holder holds a common bobbin around which the wire has been wrapped. The bobbin shouldn't rotate too easily, the wire will unwind, use some paper discs or felt under the bobbin to add some resistance to rotation.
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In the old days, I used to use this lock on the pen to first strip enough insulation for wire wrapping as I never trusted the wire wrapping connection with the insulation attached. Because my 'wire wrap pen' lock was only used along the axis of the pen, the pen is still in perfect condition. I imagine I bought it around 1985.
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A wire-wrap wire uses about seven turns of stripped silver-plated wire wrapped around the post, which means around 28 air-tight connections. In addition, wire-wrap wire is very stable and can withstand humidity, vibration, changing temperatures, and corrosive atmospheres. It is also less likely to break than soldered connections and some types.
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Step 1: What You Need: Wire: You can use any kind of nontoxic metal wire, though I prefer to by jewelry grade wire online. Wire Sculpture and Rio Grande are excellent sources. If you're just beginning I recommend copper or bronze. They're inexpensive and look great with polish or patina.